
When cut-off work requires a straight, in-line tool layout instead of a conventional side-handle cutter, the AIRCAT 6525-A 3" In-Line Cut-Off Tool gives technicians a compact pneumatic cutter for sheet metal, rolled steel, brackets, clamps, fasteners, panels, and repair hardware. Its 0.6 HP motor and 18,000 RPM free speed support use with compatible properly rated 3" cut-off wheels. The side-mounted wheel and in-line motor help the operator make straighter cuts through compatible materials, making this tool useful for automotive repair, body shop work, fabrication, equipment service, and MRO cutting tasks.
AIRCAT lists the 6525-A with a 3/8" rolled steel / 18 gauge cutting capacity, giving technicians a controlled option for small metal cutting and repair preparation. At 2.20 lbs. and 7.95" long, this in-line cut-off tool provides a compact body size for working around panels, brackets, clamps, exhaust hardware, and service areas. The adjustable 9-position indexible guard lets the operator reposition the guard for access and protection, while the rear exhaust directs air away from the work area.
Type: In-Line Cut-Off Tool | Model: 6525-A | Motor: 0.6 HP | Free Speed: 18,000 RPM | Wheel Size: 3" | Gears: Direct Drive | Cutting Capacity: 3/8" Rolled Steel / 18 Gauge | Exhaust: Rear | Weight: 2.20 lbs. | Length: 7.95" | Air Consumption: 6.0 CFM | Recommended Hose Size: 3/8" | Air Inlet: 1/4" NPT
Features:
- 0.6 HP motor and 18,000 RPM free speed support compact metal cutting, repair preparation, and cut-off work.
- 3" wheel size works with compatible properly rated cut-off wheels for small-area cutting applications.
- Side-mounted wheel and in-line motor layout helps support straight cutting of compatible materials.
- Adjustable 9-position indexible guard allows the guard position to be changed for access and operator protection.
- Direct drive design provides straightforward power transfer for in-line cut-off tool operation.
- Composite grip is ergonomically designed for user comfort during repeated cutting tasks.
- Rear exhaust allows exhaust air to be directed away from the operator and work surface.
- High-grade material precision parts support regular automotive, repair, and maintenance use.
- 3/8" recommended hose size and 1/4" NPT air inlet support use with common regulated shop air systems.
Applications:
- Automotive repair: Cutting small panels, clamps, brackets, fasteners, exhaust hardware, and repair sections where an in-line tool layout improves cutting control.
- Body shop work: Making controlled cuts in compatible sheet metal before fitting, sanding, grinding, or replacement work.
- Fabrication tasks: Trimming light metal stock, cutting small sections, and preparing localized areas before welding or finishing.
- Equipment service: Removing damaged guards, covers, clamps, brackets, and compact service hardware during repair and maintenance work.
- MRO and shop maintenance: Supporting cut-off work on fixtures, housings, panels, repair parts, and general maintenance components where straight cutting access is useful.
FAQs:
- Q: What is the AIRCAT 6525-A best used for?
A: The AIRCAT 6525-A is best used for compact 3" cut-off work where an in-line motor and side-mounted wheel help support straighter cuts. Common uses include automotive repair, body shop cutting, fabrication cleanup, equipment service, and MRO cutting tasks. - Q: What is the benefit of the in-line cut-off tool design?
A: The in-line design places the motor and tool body in a straight layout while using a side-mounted wheel. This can help the operator guide the tool through straight cuts in compatible materials. - Q: What does a 9-position indexible guard do?
A: A 9-position indexible guard can be repositioned to match the cutting angle and work area. This helps improve access while keeping the guard placed between the operator and cutting debris whenever possible. - Q: What cutting capacity does AIRCAT list for the 6525-A?
A: AIRCAT catalog data lists the 6525-A with a cutting capacity of 3/8" rolled steel / 18 gauge. Actual cutting performance depends on the wheel, material, air supply, operator technique, and tool condition. - Q: What wheels can I use with this cut-off tool?
A: Use compatible properly rated 3" cut-off wheels that match the tool's 18,000 RPM free speed and cutting application. Always follow the wheel manufacturer's mounting, speed, and safety instructions. - Q: What air hose size should I use with the AIRCAT 6525-A?
A: AIRCAT lists a 3/8" recommended hose size and a 1/4" NPT air inlet for this model. Clean, regulated air helps the cut-off tool maintain proper speed, cutting performance, and service life. - Q: Should I disconnect the air supply before changing wheels or adjusting the guard?
A: Yes. Disconnect the air supply and air hose before changing cut-off wheels, adjusting the guard, or servicing the tool. This helps prevent accidental starts while the tool is being adjusted.
| SKU | Free Speed (RPM) |
Motor (HP) |
Wheel Size (in) |
Gears | Cutting Capacity | Exhaust | Weight (lbs.) |
Length (in) |
Air Cons. (CFM) |
Rec. Hose Size (in.) |
Air Inlet NPT (in.) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 6525-A | 18,000 | .6 | 3 | Direct Drive | 3/8" Rolled Steel / 18 Gauge | Rear | 2.20 | 7.95 | 6.0 | 3/8 | 1/4 |
| 6560 | 14,000 | 1.0 | 4 | Single reduction | 3/4" Rolled Steel / 18 Gauge | Rear | 1.80 | 9.50 | 4.2 | 3/8 | 1/4 |
| 6275-A | 14,000 | 1.0 | 4 | Direct Drive | 3/4" Rolled Steel / 18 Gauge | Rear | 3.75 | 15.50 | 6.0 | 3/8 | 1/4 |
For help choosing the correct Aircat Pneumatic Tools, please call (800) 608-5210 or email info@intlairtool.com
warning WARNING: This or other products sold on this website may expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov